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ABC Inventory Analysis Explained

Not every SKU deserves the same amount of attention. ABC analysis is the simplest way to figure out which ones actually do.

Key Takeaway: Not every SKU deserves the same amount of attention. ABC analysis is the simplest way to figure out which ones actually do.

What's on This Page

  1. The Core Idea
  2. How to Run It
  3. Why It Matters
  4. Checklist
  5. Common Mistakes
  6. FAQ

The Core Idea

ABC analysis ranks SKUs by their contribution to revenue (or profit) and splits them into three tiers, based on the common pattern that a small share of SKUs drives most of the value.

TierTypical Share of SKUsTypical Share of ValueManagement Style
A~20%~70-80%Reviewed closely, tight reorder points, frequent counts
B~30%~15-20%Reviewed periodically
C~50%~5-10%Simple rules, infrequent review

How to Run It

  1. Rank every SKU by revenue (or profit) over the last 6-12 months
  2. Calculate cumulative percentage of total value as you move down the ranked list
  3. Draw the line at roughly 70-80% cumulative value for tier A, the next 15-20% for tier B, the rest for tier C

Why It Matters

Spending equal time managing your top-revenue SKU and your slowest, cheapest SKU is a waste of attention. ABC analysis directs your reorder point discipline, cycle counting frequency, and dead-stock review toward the SKUs where getting it wrong actually costs you something.

For further reading, see the Association for Supply Chain Management (ASCM).

Checklist

Common Mistakes

Applying equal attention to every SKU regardless of value. This wastes time managing low-value stock closely while high-value stock doesn't get the attention it needs.
Running ABC analysis once and never updating it. A product's revenue tier shifts over time, and an outdated classification misdirects attention to the wrong SKUs.
Classifying by revenue when margin tells a different story. A high-revenue, low-margin product may deserve less priority than a lower-revenue, high-margin one.
Assuming C-tier means the product should be dropped. Tiering is a management-priority tool, not automatically a discontinuation list.

FAQ

How often should ABC classification be redone?

Every 6-12 months, or sooner if the product mix changes significantly, since a product's revenue contribution can shift over time.

Does ABC analysis apply to profit or just revenue?

It works with either. Ranking by profit contribution instead of revenue is often more useful if margins vary widely across products.

What if most of my catalog is genuinely similar in value?

ABC analysis still works, just with less dramatic tier separation. Even a modest 40/35/25 split is enough to prioritize attention.

Should C-tier products be discontinued?

Not automatically. Some C-tier items exist to round out a catalog or support a bundle. The tiering is about management attention, not necessarily elimination.

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